Hands-On Tissue Workshop

Hands-On Workshop for Hygiene Tissue Basics

TAPPI and The Paper Science and Engineering School at North Carolina State University bring to you the Hands-On Workshop for Hygiene Tissue Basics. This workshop will give you a complete and systematic review of the basic to complex concepts and processes involved in the manufacturing of hygiene tissue. Lectures will be complemented with hands-on laboratory work, providing participants with theory and practical experience.

This course will immediately improve your knowledge of hygiene tissue manufacturing.

This is an excellent opportunity to:

  • Understand the global hygiene tissue market and what properties drive value in the North American Market.
  • Comprehend the entire process of producing hygiene tissue.
  • Distinguish the differences between fibers and how those differences relate to tissue properties.
  • Recognize challenges in fiber sourcing.
  • Appreciate how unit operations (pulping, refining, creping, drying) affect tissue paper.
  • Run pilot scale equipment to better understand essential concepts and physical processes behind most common unit operations.
  • Get interactive learning with well-experienced faculty.

Workshop Overview

The Hands-On Workshop for Hygiene Tissue Basics has been designed to provide a broad overview of concepts and unit operations involved in the manufacturing of hygiene tissue: Fiber for Tissue, Pulping, Bleaching, Refining, Recycling, Tissue Making and Converting.

The agenda of the workshop includes presentations each morning and hands-on laboratory and pilot-plant exercises every afternoon. Concepts and other course material learned during the morning will be re-emphasized with practice for increased understanding.

The registration fee of $1,890 includes a notebook, a dinner banquet, and lunches.


Who Should Attend

This workshop has been carefully designed for individuals without formal training in tissue manufacturing or new to the industry. This is an excellent opportunity to understand basic concepts, unit operations involved in tissue manufacturing, combining theory and practice.

The workshop is especially beneficial for:
  • Engineers, operators, and technicians who are new to the tissue hygiene industry or have not had formal training in tissue manufacturing.
  • Managers, superintendents, and supervisors who want to understand how unit operations affect tissue manufacturing from a whole-mill system perspective.
  • Controllers, controller’s assistants, and financial personnel who wish to improve their technical knowledge for better cost and financial planning.
  • Sales and service personnel who want to sell their ideas to customers and upper-level management.
  • Research and development engineers and scientists looking to understand the whole manufacturing process to identify opportunities.

Learning Outcomes

After this workshop, participants should be able to:

  • Discuss the entire process for tissue manufacturing.
  • Describe the major types of fibers used in tissue making and its effect on tissue paper.
  • Discuss how unit operations affect fiber and tissue paper properties.
  • Analyze the fiber types of pulping and correlate these with products in the marketplace.
  • Describe the stages and operations of bleaching.
  • Discuss waste treatment and environmental regulations.
  • Identify the major grades and properties of tissue paper.
  • Discuss stock preparation and the approach system.
  • Explain the operation of the wet-end and dry-end of the paper machine.
  • Specify basic converting operations.
  • Discuss the recycling of paper and current challenges in fiber sourcing.

CEUs

TAPPI will award 3.7 continuing education units (CEUs) to participants who attend at least 80% of the education sessions. The Education Department of TAPPI meets the Criteria for Certification established by the Authorized Provider Commission of the International Association for Continuing Education and Training (IACET), 1620 I Street NW, Washington DC 20006.


Workshop Details

  •  Dates: The course has been designed for a total of four days. It begins on July 30 and ends on August 2. The daily journey begins at 8:00 am and ends at 5:00 pm.

Workshop Schedule

Day One – July 30

  • Introduction to the Tissue Hygiene Industry
  • Tissue Market Segments and Products
  • Fibers for Hygiene Tissue
  • Wood Structure and Chemistry
  • Pulping: Kraft pulping and Hydropulping
  • Pulping Lab: Perform a Lab-Scale Kraft Pulping Experiment
  • Cleaning Lab: Calculate the Efficiency of a Centrifugal Cleaner
  • Wood and Fiber Analysis: Identify Wood and Fiber Structures Using a Microscope and Fiber Quality Analyzer

Day Two – July 31

  • Fiber Sourcing
  • Pulps for Tissue
  • Bleaching of Pulp
  • Environmental Aspects of Pulp and Paper
  • Life Cycle Assesment
  • Deinking
  • Tissue Softness
  • Paper Testing Lab: Basic Tissue Properties
  • Bleaching Lab: Perform and Analyze a Bleaching Operation

Day Three – August 01

  • Introduction to Tissue Paper Grades
  • Tissue Grade Properties – What is on the Market Shelf
  • Stock Preparation: Blending and Consistency Control
  • Refining
  • Approach Systems
  • Chemical additives
  • Paper Lab: Handsheets Manufacturing
  • Tissue Mechanical Properties
  • Wet-End Operations
  • Charge Demand and Retention
  • Dry-End Operations: Dryer Energy Balance

Day Four – August 02

  • Wet-End of the Paper Machine
  • Dry-End of the Paper Machine
  • TAD Drying
  • Yankee Drying
  • Creping analysis
  • Converting Operations
  • Paper Testing Lab: Image Analysis and Optical Properties
  • Creping simulator
  • Paper Testing Lab: Water Absorption Capacity
  • Pilot Paper Machine Activities
  • Finished Paper Analysis

Instructors

NP

Dr. Ronalds Gonzalez

Dr. Gonzalez is co-director of the Tissue Pack Innovation Lab (www.go.ncsu.edu/tissue) and faculty of Conversion Economics and Supply Chain in the Paper Science & Engineering at NC State University. Prior to joining NC State University, Dr. Gonzalez was corporate controller manufacturing and logistics for North, Central and South America for SCA (Essity). He also held several positions in controlling and manufacturing at Smurfit Kappa Carton de Venezuela. Dr. Ronalds Gonzalez is a global expert in integrating analysis in supply chain, conversion process & economics, financial and risk analysis for the tissue and paper industry.
Lokendra Pal

Dr. Lokendra Pal

Dr. Pal is an Associate Professor in the Department of Forest Biomaterials at North Carolina State University and co-director of the Tissue Pack Innovation Lab. Dr. Pal brings over 14 years of industrial experience in the research and manufacturing of paper-based materials and professional experience in managing and collaborating with industrial partners worldwide. Dr. Pal has 10 patents. Before joining NC State, Dr. Pal spent 9 years working with Hewlett-Packard in the Media Supplies and Solutions group leading new product development and cost reduction programs.

Dr. Richard Venditti 

Dr. Venditti is Professor in the Department of Forest Biomaterials at NCSU. Dr. Venditti’s research group has as a goal to develop and understand systems for the effective utilization of renewable resources to produce sustainable products, including polymeric materials and biofuels.  His research interests include novel biobased product materials, biofuels, paper recycling, and life cycle analysis of renewable materials. He has published approximately one hundred peer-reviewed manuscripts and an equal number of scientific presentations.
Joel_Pawlak

Dr. Joel Pawlak

Dr. Pawlak is Associate Professor and co-Director of the Tissue Pack Innovation Lab. Dr. Pawlak has an internationally renowned research program and has received three recognitions by the Technical Association of the Pulp and Paper Industry (TAPPI) for his research. Research areas include paper physics, product design, novel biomaterials, composites, and molecular biology. Dr. Pawlak serves on the Science Advisory Board for a number of start-up companies dealing with the use of forest materials and natural polymers to create high-value products.

Dr. Hasan Jameel

Dr. Jameel is a graduate of Texas A&M and Princeton University where he earned his bachelors and Ph.D. In Chemical Engineering. His first job was working for International Paper as the Senior Research Associate in Tuxedo Park, NY in 1979 and then started working at the IP Ticonderoga Mill in 1984. Dr. Jameel has taught at NC State for 27 years. He also does research in many different areas including Bioenergy and Biochemicals and is on the Board of Directors for Packaging Corporation of America. Over the years, he has received awards such as NCSU Outstanding Teacher, Alumni Distinguished Professor, and Outstanding Advisor, along with a TAPPI Outstanding Instructor award.

Dr. Med Byrd

Dr. Medwick V. Byrd, Associate Teaching Professor and Undergraduate Coordinator for the Paper Science and Engineering program, Ph.D. NCSU. His research interests are mechanical pulping, chemical pulping and bleaching, and non-wood pulping. Other areas of his research and technical service are agricultural fibers and biomass. He holds a patent for the simple pulping and bleaching of corn stalk and other agricultural residues. Dr. Byrd is a member of the Technical Association of the Pulp and Paper Industry and was named an Alumni Distinguished Undergraduate Professor in 2011.

Registration

The registration fee is $1,890 per person. Register online now!

  • What is included: Tuition, training, materials, refreshments break, a certificate and a course banquet dinner.
  • What is not included: Lodging.

Conditions

  • The registration fee should be received no later than two weeks prior to the workshop starting date.
  • The registration fee cannot be refunded. Substitute participants can be sent or the fee can be used to a workshop happening at a later date.
  • Registration can be done by credit card payment or by check.

Contact Dr. Ronalds Gonzalez (919-802-5219) for availability of space less than one week before the course or to pay by check.

Registration for 2018 Strategic and Financial Analysis Workshop for the Pulp & Paper and Related Industries is also available. To find more information about this workshop click here


Hotel

Participants are responsible for their own hotel arrangements. Suites have been set aside at the DoubleTree by Hilton Hotel Raleigh. Access the special rates by clicking the following link: Hotel reservation


Additional Information

For answers to questions related to course content and registration and payment please contact:

Dr. Ronalds Gonzalez at rwgonzal@ncsu.edu – Tel: 919-802-5219

Register today!

This event is organized by:

Department of Forest Biomaterials

 Supporting partner: